Maintenance management for manufacturers

Reduce downtime.
Stay audit-ready.
Simplify maintenance.

One place for every job, fault, check and permit your engineering team handles. Works on any phone, set up in a day, no app to install.

Built by an engineer, for engineers. Used in UK manufacturing daily.

Sound familiar?
The problems Maintenance Hub solves
If your maintenance team runs on notebooks, WhatsApp and word of mouth, you already know these.
📝

Jobs get lost

Faults reported verbally or on scraps of paper. No record, no follow-up, no one knows if it got done.

🔄

The same breakdowns keep happening

No history to spot recurring faults. You fix the symptom again instead of finding the cause.

📋

Audits are a scramble

Compliance docs, permits, daily checks and training records spread across folders, filing cabinets and people's heads.

🕑

No visibility of what's happening

Managers can't see open jobs, team workload or which assets are costing you the most downtime.

What's included
Everything your team needs, nothing it doesn't
No bloat, no six-month rollout. A focused tool that your engineers will actually use.

Job logging & work orders

Log faults, assign priorities, track progress and close jobs with automatic work order numbers.

Full job history & search

Every job your team has ever logged, searchable and filterable. See how any machine was fixed last time.

QR fault reporting

Anyone on site scans a poster and reports a fault in 30 seconds. No login, no app, no training.

Daily checks

Digital pre-use checks signed off each day, with a timestamped record of who checked what.

Permits to work

Issue and close hot works, confined space, electrical and height permits with a full audit trail.

Compliance & training records

COSHH, risk assessments, HAVS sheets, and team certifications with automatic expiry alerts.

Parts & stock tracking

Track spare parts, log usage against jobs, and get alerted when stock is running low.

Dashboard & reporting

Live overview of open jobs, overdue checks, team workload. Spot your problem assets at a glance.

How it works
Up and running in a day
No IT project. No lengthy setup. No disruption.

Tell us about your site

Your locations, equipment, team and the checks you need. A short form or a quick call.

We build your system

Configured around your actual site, with your team's logins, your locations and your equipment. Usually within 24-48 hours.

Your team starts logging

A short training session, QR posters on the walls, and you're live. No app to install — it works on any phone.

Pricing
Simple, flat-rate pricing
No per-user fees. No surprise costs. One price covers your whole team.
Starter
£99/month
For smaller teams getting organised
  • Job logging & work orders
  • Full job history & search
  • QR fault reporting
  • Daily checks
  • Up to 5 team logins
Get in touch
Pro
£349/month
For larger sites or multi-location teams
  • Everything in Growth
  • Unlimited team logins
  • Priority support
  • Custom reporting
  • Scheduled maintenance plans
Get in touch

All plans include a one-off £500 setup fee covering configuration, training and QR posters.
No long contracts — cancel anytime.

Why it matters

Every plant runs fine — until the week it doesn't.

Maintenance rarely fails loudly. It slips quietly, on a busy Friday, when the job that should've been logged wasn't. Here's what the research says that really costs — and why it's usually a tracking problem long before it's a people problem.

2 in 3 plants hit unplanned downtime at least once a month. ABB · Value of Reliability
80% can't accurately say what that downtime costs them. Siemens · True Cost of Downtime 2024
3–5× what reactive repairs cost versus planned maintenance. U.S. Dept. of Energy · FEMP

None of this is really a software problem — and a tool on its own won't fix it. The savings only show up when preventive maintenance actually happens on schedule, not when it's living on a whiteboard that gets wiped on a busy Friday. The U.S. Department of Energy puts that gap at a 12–18% lower maintenance bill once PM is done properly. Maintenance Hub exists to make that the default rather than the exception.

See it on your own assets

Figures are independent industry research, cited for context — not ESY Systems results.

See it in action

Click around a fully working demo — real features, real data, no login required.

Try the live demo
Get in touch

Ready to simplify your maintenance?

Whether you want a quick demo, have a question, or you're ready to get started — drop us a message and we'll get back to you within a few hours.

Email: hello@esysystems.co.uk
Based in: Derbyshire, East Midlands
Response time: Usually same day

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